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Lunch / BBQ Pulled Pork Sandwich: The Ultimate Guide to Deliciousness

BBQ Pulled Pork Sandwich: The Ultimate Guide to Deliciousness

July 18, 2025 by KaylaLunch

BBQ Pulled Pork Sandwich: Is there anything that screams summer quite like the smoky, tangy, and utterly irresistible aroma of slow-cooked pulled pork? I think not! Imagine sinking your teeth into a soft, toasted bun piled high with tender, juicy pork, dripping with your favorite barbecue sauce. It’s a flavor explosion that’s guaranteed to make your taste buds sing.

The beauty of a BBQ Pulled Pork Sandwich lies not only in its deliciousness but also in its rich history. Barbecue, as a cooking method, has roots that stretch back centuries, with various cultures around the world developing their own unique techniques and flavors. In the American South, barbecue became deeply intertwined with community gatherings and celebrations, evolving into the beloved tradition we know today. Pulled pork, specifically, is a testament to the resourcefulness and ingenuity of Southern cooks, who transformed tougher cuts of pork into a culinary masterpiece through slow, patient cooking.

People adore this dish for so many reasons. The combination of smoky, savory pork with the sweet and tangy barbecue sauce is simply divine. The tender, melt-in-your-mouth texture is incredibly satisfying. Plus, it’s a relatively easy dish to prepare, especially when using a slow cooker or smoker. Whether you’re hosting a backyard barbecue, tailgating at a game, or simply craving a comforting and flavorful meal, a BBQ Pulled Pork Sandwich is always a winning choice. So, let’s dive in and learn how to make the perfect BBQ Pulled Pork Sandwich that will impress your friends and family!

BBQ Pulled Pork Sandwich

Ingredients:

  • For the Pork:
    • 4-5 pound boneless pork shoulder (Boston butt), excess fat trimmed
    • 2 tablespoons smoked paprika
    • 1 tablespoon garlic powder
    • 1 tablespoon onion powder
    • 1 tablespoon brown sugar
    • 1 tablespoon chili powder
    • 1 teaspoon ground cumin
    • 1 teaspoon dried oregano
    • 1/2 teaspoon cayenne pepper (optional, for heat)
    • 1 teaspoon salt
    • 1/2 teaspoon black pepper
    • 1 cup apple cider vinegar
    • 1 cup chicken broth
    • 2 tablespoons Worcestershire sauce
  • For the BBQ Sauce:
    • 1 cup ketchup
    • 1/2 cup apple cider vinegar
    • 1/4 cup brown sugar
    • 2 tablespoons Worcestershire sauce
    • 1 tablespoon yellow mustard
    • 1 tablespoon smoked paprika
    • 1 teaspoon garlic powder
    • 1/2 teaspoon onion powder
    • 1/4 teaspoon cayenne pepper (optional)
    • Salt and pepper to taste
  • For the Sandwiches:
    • 8 hamburger buns, brioche or your favorite
    • Coleslaw (store-bought or homemade)
    • Pickles (optional)

Preparing the Pork Rub:

Okay, let’s get started! The first thing we need to do is create our amazing pork rub. This is where all the flavor magic happens, so don’t skip any of these steps!

  1. In a medium bowl, combine the smoked paprika, garlic powder, onion powder, brown sugar, chili powder, cumin, oregano, cayenne pepper (if using), salt, and pepper.
  2. Mix all the spices together really well until they are evenly distributed. This ensures that every bite of your pulled pork will be bursting with flavor.

Rubbing and Searing the Pork:

Now comes the fun part – getting that rub all over the pork shoulder. This is like giving your pork a delicious spa treatment!

  1. Pat the pork shoulder dry with paper towels. This helps the rub adhere better.
  2. Generously rub the spice mixture all over the pork shoulder, making sure to coat every nook and cranny. Really massage it in there!
  3. Wrap the pork shoulder tightly in plastic wrap and refrigerate for at least 2 hours, or preferably overnight. This allows the flavors to penetrate deep into the meat. The longer it sits, the better it will taste!
  4. Searing the Pork (Optional but Recommended): This step adds a beautiful crust and extra flavor. Heat a large skillet or Dutch oven over medium-high heat. Add a tablespoon or two of oil. Sear the pork shoulder on all sides until browned, about 3-4 minutes per side. This step is optional, but I highly recommend it for that extra layer of deliciousness.

Slow Cooking the Pork:

This is where the magic really happens. Slow cooking is key to getting that tender, fall-apart pulled pork we all crave.

  1. Slow Cooker Method: Place the seared (or unseared) pork shoulder in a slow cooker. Pour in the apple cider vinegar, chicken broth, and Worcestershire sauce.
  2. Cover and cook on low for 8-10 hours, or on high for 4-6 hours, or until the pork is easily shredded with a fork. The internal temperature should reach at least 203°F (95°C).
  3. Oven Method: Preheat your oven to 300°F (150°C). Place the seared (or unseared) pork shoulder in a Dutch oven or oven-safe pot. Pour in the apple cider vinegar, chicken broth, and Worcestershire sauce. Cover tightly and bake for 4-5 hours, or until the pork is easily shredded with a fork. Again, aim for an internal temperature of at least 203°F (95°C).

Making the BBQ Sauce:

While the pork is cooking, let’s whip up our homemade BBQ sauce. Trust me, it’s worth the extra effort!

  1. In a medium saucepan, combine the ketchup, apple cider vinegar, brown sugar, Worcestershire sauce, yellow mustard, smoked paprika, garlic powder, onion powder, and cayenne pepper (if using).
  2. Bring the mixture to a simmer over medium heat, stirring occasionally.
  3. Reduce the heat to low and simmer for 15-20 minutes, or until the sauce has thickened slightly and the flavors have melded together.
  4. Taste and adjust seasonings as needed. Add more brown sugar for sweetness, vinegar for tang, or cayenne pepper for heat.

Shredding the Pork:

The moment we’ve all been waiting for! Time to shred that beautifully cooked pork.

  1. Once the pork is cooked through, remove it from the slow cooker or Dutch oven and place it on a large cutting board.
  2. Let the pork rest for about 15-20 minutes before shredding. This allows the juices to redistribute, resulting in more tender and flavorful pulled pork.
  3. Using two forks, shred the pork into bite-sized pieces. Discard any large pieces of fat or gristle.

Combining Pork and BBQ Sauce:

Now, let’s bring it all together and create that irresistible pulled pork flavor!

  1. In a large bowl, combine the shredded pork with your homemade BBQ sauce. Start with about half of the sauce and add more to taste. You want the pork to be nicely coated but not swimming in sauce.
  2. Mix well to ensure that all the pork is evenly coated with the BBQ sauce.

Assembling the Sandwiches:

Almost there! Time to build our delicious BBQ pulled pork sandwiches.

  1. Lightly toast the hamburger buns, if desired. This adds a nice texture and prevents the buns from getting soggy.
  2. Spoon a generous amount of BBQ pulled pork onto the bottom bun.
  3. Top with coleslaw and pickles (if using). The coleslaw adds a cool and creamy contrast to the rich and savory pulled pork.
  4. Place the top bun on the sandwich and serve immediately.

Serving Suggestions:

Serve your BBQ Pulled Pork Sandwiches with your favorite sides, such as:

  • Potato salad
  • Macaroni salad
  • Baked beans
  • Corn on the cob
  • French fries
Tips and Tricks:
  • Make it ahead: The pulled pork can be made a day or two in advance and stored in the refrigerator. Reheat it gently before serving. The BBQ sauce can also be made ahead of time.
  • Spice it up: If you like your pulled pork extra spicy, add more cayenne pepper to the rub and the BBQ sauce.
  • Sweeten it up: If you prefer a sweeter BBQ sauce, add more brown sugar.
  • Use different vinegars: Experiment with different types of vinegar in the BBQ sauce, such as white vinegar or balsamic vinegar.
  • Add liquid smoke: For a more intense smoky flavor, add a teaspoon of liquid smoke to the BBQ sauce.
Enjoy!

I hope you enjoy this recipe as much as I do! It’s perfect for parties, potlucks, or a casual weeknight dinner. Let me know in the comments how it turns out for you!

BBQ Pulled Pork Sandwich

Conclusion:

So there you have it! This BBQ Pulled Pork Sandwich recipe isn’t just another sandwich; it’s a flavor explosion waiting to happen. From the tender, juicy pork that practically melts in your mouth to the tangy, smoky BBQ sauce that clings to every strand, this is a sandwich that will have you coming back for seconds (and maybe thirds!). I truly believe this is a must-try recipe for anyone who loves good food and appreciates the art of slow cooking.

What makes this recipe so special? It’s the combination of simple ingredients, patient cooking, and a whole lot of love. The slow cooking process allows the pork to become incredibly tender, while the BBQ sauce infuses it with a depth of flavor that you just can’t get from a quick stovetop method. And let’s be honest, there’s something incredibly satisfying about pulling apart that perfectly cooked pork with two forks. It’s a labor of love, but trust me, the results are well worth the effort.

But the fun doesn’t stop there! This BBQ Pulled Pork Sandwich is incredibly versatile. While I personally love it served on a toasted brioche bun with a side of coleslaw, there are endless possibilities for customization.

Serving Suggestions and Variations:

  • Coleslaw Topping: Add a scoop of creamy coleslaw right on top of the pulled pork for a tangy crunch.
  • Spicy Kick: Mix a dash of your favorite hot sauce into the BBQ sauce for an extra kick.
  • Different Buns: Experiment with different types of buns, such as pretzel rolls or ciabatta bread.
  • Pulled Pork Sliders: Use smaller slider buns for a party-friendly appetizer.
  • Beyond Sandwiches: Use the pulled pork in tacos, nachos, or even on top of a baked potato.
  • Vinegar Based Sauce: For a tangier, Carolina-style pulled pork, try a vinegar-based BBQ sauce.
  • Sweet and Spicy: Add a touch of honey and a pinch of cayenne pepper to your BBQ sauce for a sweet and spicy flavor profile.

Don’t be afraid to get creative and experiment with different toppings and sauces to create your own signature BBQ Pulled Pork Sandwich. The possibilities are endless! You could even try adding some pickled onions or jalapeños for a bit of zing. Or, if you’re feeling adventurous, try making your own homemade BBQ sauce from scratch.

I’m so confident that you’ll love this recipe, and I can’t wait to hear about your experience. So, gather your ingredients, fire up your slow cooker (or smoker!), and get ready to enjoy the most delicious BBQ Pulled Pork Sandwich you’ve ever tasted. Remember, the key to truly amazing BBQ Pulled Pork Sandwich is patience and a good quality BBQ sauce. Don’t rush the cooking process, and don’t be afraid to experiment with different flavors until you find the perfect combination for your taste buds.

Once you’ve tried this recipe, I’d love to hear what you think! Share your photos and comments on social media using [Your Hashtag] or tag me [Your Social Media Handle]. Let me know what variations you tried and what you loved most about this recipe. Happy cooking, and enjoy!


BBQ Pulled Pork Sandwich: The Ultimate Guide to Deliciousness

Tender, flavorful BBQ pulled pork made from scratch! Slow-cooked pork shoulder, a homemade spice rub, and a tangy BBQ sauce come together for the perfect sandwich filling.

Prep Time20 minutes
Cook Time240 minutes
Total Time620 minutes
Category: Lunch
Yield: 4 sandwiches
Save This Recipe

Ingredients

  • 4-5 pound boneless pork shoulder (Boston butt), excess fat trimmed
  • 2 tablespoons smoked paprika
  • 1 tablespoon garlic powder
  • 1 tablespoon onion powder
  • 1 tablespoon brown sugar
  • 1 tablespoon chili powder
  • 1 teaspoon ground cumin
  • 1 teaspoon dried oregano
  • 1/2 teaspoon cayenne pepper (optional, for heat)
  • 1 teaspoon salt
  • 1/2 teaspoon black pepper
  • 1 cup apple cider vinegar
  • 1 cup chicken broth
  • 2 tablespoons Worcestershire sauce
  • 1 cup ketchup
  • 1/2 cup apple cider vinegar
  • 1/4 cup brown sugar
  • 2 tablespoons Worcestershire sauce
  • 1 tablespoon yellow mustard
  • 1 tablespoon smoked paprika
  • 1 teaspoon garlic powder
  • 1/2 teaspoon onion powder
  • 1/4 teaspoon cayenne pepper (optional)
  • Salt and pepper to taste
  • 8 hamburger buns, brioche or your favorite
  • Coleslaw (store-bought or homemade)
  • Pickles (optional)

Instructions

  1. Prepare the Pork Rub: In a medium bowl, combine smoked paprika, garlic powder, onion powder, brown sugar, chili powder, cumin, oregano, cayenne pepper (if using), salt, and pepper. Mix well.
  2. Rub and Sear the Pork: Pat the pork shoulder dry. Generously rub the spice mixture all over the pork shoulder. Wrap tightly in plastic wrap and refrigerate for at least 2 hours, or preferably overnight.
  3. (Optional Searing): Heat a large skillet or Dutch oven over medium-high heat with oil. Sear the pork shoulder on all sides until browned, about 3-4 minutes per side.
  4. Slow Cook the Pork (Slow Cooker Method): Place the seared (or unseared) pork shoulder in a slow cooker. Pour in apple cider vinegar, chicken broth, and Worcestershire sauce. Cover and cook on low for 8-10 hours, or on high for 4-6 hours, until the pork is easily shredded with a fork and reaches an internal temperature of at least 203°F (95°C).
  5. Slow Cook the Pork (Oven Method): Preheat oven to 300°F (150°C). Place the seared (or unseared) pork shoulder in a Dutch oven or oven-safe pot. Pour in apple cider vinegar, chicken broth, and Worcestershire sauce. Cover tightly and bake for 4-5 hours, until the pork is easily shredded with a fork and reaches an internal temperature of at least 203°F (95°C).
  6. Make the BBQ Sauce: In a medium saucepan, combine ketchup, apple cider vinegar, brown sugar, Worcestershire sauce, yellow mustard, smoked paprika, garlic powder, onion powder, and cayenne pepper (if using). Bring to a simmer over medium heat, stirring occasionally. Reduce heat to low and simmer for 15-20 minutes, or until the sauce has thickened slightly. Taste and adjust seasonings.
  7. Shred the Pork: Remove the cooked pork from the slow cooker or Dutch oven and place it on a cutting board. Let it rest for 15-20 minutes. Using two forks, shred the pork into bite-sized pieces, discarding any large pieces of fat or gristle.
  8. Combine Pork and BBQ Sauce: In a large bowl, combine the shredded pork with the homemade BBQ sauce. Start with about half of the sauce and add more to taste, coating the pork evenly.
  9. Assemble the Sandwiches: Lightly toast the hamburger buns, if desired. Spoon a generous amount of BBQ pulled pork onto the bottom bun. Top with coleslaw and pickles (if using). Place the top bun on the sandwich and serve immediately.

Notes

  • The pulled pork can be made a day or two in advance and stored in the refrigerator. Reheat it gently before serving. The BBQ sauce can also be made ahead of time.
  • If you like your pulled pork extra spicy, add more cayenne pepper to the rub and the BBQ sauce.
  • If you prefer a sweeter BBQ sauce, add more brown sugar.
  • Experiment with different types of vinegar in the BBQ sauce, such as white vinegar or balsamic vinegar.
  • For a more intense smoky flavor, add a teaspoon of liquid smoke to the BBQ sauce.

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